Nitrogen that feeds the crop, not the air. In Pakistan's alkaline, hot soils a large share of plain urea's nitrogen is lost before the plant can use it. Vital Urea's sulfur coating releases N in step with crop demand — and the sulfur itself conditions the root zone, temporarily acidifying it to unlock fixed phosphorus and zinc.
The sulfur-coating technology behind Vital Urea is protected by Pakistan Patent No. 144684, granted by the Government of Pakistan Patent Office.
Nitrogen loss in Pakistani soil is chemistry, not carelessness, and the case for moving off plain urea is set out with its sources on why Pakistan must shift. This page is about the coating: what it does, what it cannot do, and why it is made of sulfur.
Charts and diagrams on this page scroll sideways on a small screen.
Schematic, not a measurement. Both curves carry the same nitrogen — the only difference is when it arrives. The demand curve is drawn for shape, not for scale, and no axis here carries a figure VAN has not published.
The sulfur shell is not a wrapper. It is a barrier with a deliberate failure rate. Water finds its way in through pores and micro-cracks in the sulfur, dissolves the urea inside, and the solution diffuses back out through the same paths. Nothing releases until water gets in.
That is what produces the 7–18 day release profile on this page. Three things move it inside that range: soil temperature, because diffusion and the microbes both run faster when it is hot; moisture, because a dry seedbed releases nothing; and how the bag is handled, because a granule crushed at spreading has no barrier left and behaves like plain urea from the moment it hits the ground.
The mechanism is entirely this: nitrogen still inside a granule is not in the soil solution. Volatilisation, nitrification and leaching all act on nitrogen that is dissolved. What has not been released yet cannot be lost yet. That is the whole of the picture above — not less nitrogen, the same nitrogen, arriving while there is a root ready to take it.
| Polymer coating | Controls release accurately and delivers nothing else. Inert, adds no nutrient, stays in the soil after the nitrogen has gone. |
| Chemical inhibitors | Slow the reactions rather than the release. Imported, dose-sensitive, temperature-sensitive, and they add no nutrient of their own. |
| Sulfur coating | Controls release and is the only one of the three that is itself a nutrient and itself chemically active in the soil. |
A 25 kg bag carries at least 8.0 kg of nitrogen and 3.25 kg of sulfur — 32% N and 13% S are registered minimums, so that is the floor and not the content. Read as a sum, that is a nitrogen fertilizer with some sulfur in it. The next two sections are why it is not.
And 3.25 kg is the nutrient, not the material. The sulfur VAN charges to the coater is 80% pure, so putting 3.25 kg of elemental sulfur into the bag means putting in about 4.06 kg of sulfur material — 3.25 ÷ 0.80, and a sixth of a 25 kg bag by weight. A coating that is a sixth of the pack is not packaging.
Sulfur is not plant food until the soil oxidises it to sulfate — and that reaction happens only on the surface.
Same element, same mass, three geometries. Rapid oxidation calls for particles finer than about 20 µm, well dispersed (Bremer, 2022) — which is exactly what a shell micronised onto a granule is. The reaction is biological, so it roughly triples to quadruples for every 10 °C of soil warming (Janzen and Bettany, 1987): the heat that destroys surface urea is the heat that runs this.
2 S⁰ + 3 O₂ + 2 H₂O → 2 SO₄²⁻ + 4 H⁺ Elemental sulfur to sulfate — four protons per two atoms of sulfurAnd nitrogen that arrives without sulfur does not become yield.
Both are built into protein. Where sulfur is short, nitrogen the plant has already absorbed accumulates as nitrate and soluble amines, and nitrogen use efficiency falls with it (Grzebisz et al., 2022; Elbasyoni et al., 2026). Wheat builds protein at about fifteen parts nitrogen to one part sulfur, and above seventeen to one yield falls away — so each kilogram of sulfur the crop is short of is roughly 10–15 kg of nitrogen that cannot be finished into protein (Zapałowska et al., 2026; Wan et al., 2012). It is a cereal ratio: oilseed rape and the brassicas run far lower. The protons from that reaction also land exactly where the nitrogen is — dissolving phosphorus held as calcium phosphate and freeing zinc, iron and manganese held by alkalinity (Khoshru et al., 2023). That is the nutrient the ground already contains.
Everything above needs the nitrogen and the sulfur in the same place at the same moment. A mixture cannot promise that.
Two materials in one bag separate by size and by density, and the wider the size spread across the components, the more severe it gets (Antille et al., 2013). A coated granule cannot separate from itself. The shell is also what creates the surface in the first figure: the same sulfur as a lump would still be sitting there next season.
From the locked VAN crop nutrition plans (2025 set). This table is a sample. Vital Urea appears in 27 of the 28 published programmes — see the full plan library.
| Crop | Stage | Dose per acre | Method |
|---|---|---|---|
| Garlic | Land Preparation | 1 bag (25 kg) | Broadcasting |
| Garlic | Germination | 1 bag (25 kg) | Broadcast |
| Sesame | Germination | 1 bag (25 kg) | Side dressing / Broadcasting |
| Sesame | Early Growth | ½ bag (12.5 kg) | Side dressing / Broadcasting |
| Soybean | Land Preparation | ½ bag (12.5 kg) | Broadcasting |
| Lentil | Land Preparation | ½ bag (12.5 kg) | Broadcasting |
| Mungbean & Mash | Land Preparation | ½ bag (12.5 kg) | Broadcasting |
| Canola | Land Preparation | 1 bag (25 kg) | Side dressing / Broadcasting |
Growing a different crop? The full stage-by-stage programme for 28 crops is in our crop nutrition plans → · how application changes the answer →
We publish what has been tested and we say plainly how it was tested. Nothing below is an estimate.
These are peer-reviewed findings about sulfur-coated and controlled-release urea as a technology, under the conditions each study describes. They are not measurements of Vital Urea.
Run in collaboration with Rafhan Maize Products, whose agronomy team identified the five grower sites, from application in August 2023 through to harvest in October, with assessments at 12 and 24 days. The comparison was deliberately uneven: one 25 kg bag of Vital Urea, carrying at least 8.0 kg of nitrogen and 3.25 kg of sulfur, against one 50 kg bag of conventional urea carrying 23 kg of nitrogen.
Across the growth parameters assessed — shoot length, colour, leaf number and vigour — the single 25 kg bag produced comparable crop growth to the 50 kg bag of conventional urea, on roughly a third of the applied nitrogen and with the sulfur included. Observers additionally recorded better uniformity of plant height, improved grain formation, more milk-line development and better disease tolerance. Cob size and length showed no difference between the two.
That is the whole argument for a coating, stated without a percentage: on alkaline ground, nitrogen that is released gradually and stays in the root zone does more work than a larger quantity that volatilises.
A randomised complete block design with three replications on DK-6321 maize compared nitrogen strategies including sulfur-coated urea and conventional urea. Two stage-timed applications of sulfur-coated urea — at the 4–6 leaf stage and again twenty days later at the 8–12 leaf stage — outperformed a five-application programme of conventional urea followed by calcium ammonium nitrate across the growth and yield parameters measured.
Umair, A., Manzoor, M., Saleem, M. S., Akram, S., Ali, M., Batool, A., Javaid, T., Javaid, A., Sharif, M. N. & Haider, M. S. (2025). Planta Animalia 4(3), 129–135. DOI 10.71454/PA.004.03.0126.
We cite this study for its finding — that fewer, stage-timed applications of coated nitrogen outperformed more frequent applications of uncoated nitrogen — and not for a headline yield figure, because the paper reports its own yield inconsistently between its results table and its discussion. We would rather tell you that here than have you find it.
PSQCA PS 217-2023 · License CM/L-4126/2025
25 kg bag
Released through VAN’s own PNAC-accredited laboratory — ISO/IEC 17025:2017, Accreditation No. LAB 336.
Vital Urea stays a VAN brand. Carry it through our distribution network — territory and volume terms available.